Custom patches have been used for decades to personalize uniforms, merchandise, hats, and tactical gear. But not all patches are the same — the six main types differ significantly in look, feel, durability, and price. Here's how to choose the right one.
1. Embroidery Patches
The most traditional and widely recognised patch type. Thread is stitched onto a twill backing, creating a textured, dimensional design. Available with iron-on, sew-on, velcro, or heat-seal backing.
- Best for: Uniforms, club apparel, corporate branding, sports teams
- Min order: 50 pieces
- Durability: Excellent — survives heavy washing and outdoor use
2. Woven Patches
Similar to embroidery but uses a finer thread and weaving process, allowing much finer detail and smaller text. The surface is flat rather than raised.
- Best for: Detailed logos, small text, labels
- Min order: 100 pieces
- Durability: Very good
3. Chenille Patches
The classic varsity letter patch. A thick, fuzzy wool-like surface gives a tactile, retro aesthetic that's highly popular in fashion and streetwear.
- Best for: Varsity jackets, fashion brands, collegiate style
- Min order: 100 pieces
4. PVC Rubber Patches
Moulded silicone/PVC creates a 3D, waterproof patch that holds extreme detail. Widely used in tactical and military applications.
- Best for: Tactical gear, outdoor equipment, military, promotional
- Min order: 50 pieces
- Durability: Exceptional — waterproof and UV resistant
5. Sublimation Patches
Full-color photographic printing baked into the fabric at the molecular level. No embossing or raised areas — perfectly flat with unlimited color and photographic detail.
- Best for: Photo-realistic imagery, gradient-heavy designs, flags
- Min order: 25 pieces
6. Leather Patches
Real or faux leather with debossed, embossed, or printed designs. Premium feel ideal for fashion, bags, and high-end merchandise.
- Best for: Premium apparel, bags, accessories, brand labels
- Min order: 25 pieces
Not sure which type suits your project? Send us your artwork and quantity and we'll recommend the best option — for free, within 2 hours.
All Vertex patch orders include a digital proof before production and are shipped worldwide with full tracking. Minimum order value $100 across all physical products.
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